Tomato sauce, or ketchup, is a ubiquitous condiment enjoyed across various cuisines, and its demand in Nepal is robust, fueling a growing market for its local production. For entrepreneurs and businesses looking to enter or scale up tomato sauce manufacturing, investing in dedicated machinery is essential for efficiency, hygiene, and consistent quality. Bhagwati Machinery Suppliers Pvt Ltd in Butwal is a prominent supplier of such machines in Nepal.

Located in Butwal-12, Dhabaha, right beside the Milan Park Entrance Sign Board on Mahendra Highway, Bhagwati Machinery Suppliers Pvt Ltd is known for its commitment to providing “Reliable and Affordable Technology” across all districts of Nepal.

Tomato Sauce (Ketchup) Making Process and Required Machines
The production of tomato sauce, from raw tomatoes to a finished bottled product, involves several integrated stages. Bhagwati Machinery Suppliers can provide individual machines or even help set up a complete semi-automatic or automatic production line.

Raw Material Handling & Washing:

Process: Fresh tomatoes are received, inspected, and then thoroughly washed to remove dirt, debris, and contaminants. Sorting ensures only high-quality tomatoes proceed.
Required Machines:
Tomato Washing Machine: Often equipped with conveyors and sprayers for efficient cleaning.
Sorting Conveyor Belt: For manual or automated inspection and removal of damaged/unripe tomatoes.
Crushing & Pulping:

Process: Washed tomatoes are crushed to break them down, and then processed to separate the pulp from seeds, skin, and fibers. This step creates a smooth tomato puree or pulp.
Required Machines:
Tomato Crusher/Grinder: Breaks down whole tomatoes.
Tomato Pulper Machine / Pulper-Finisher: Separates pulp from unwanted solids. Bhagwati Machinery Suppliers explicitly lists a “Tomato Pulper Machine” with prices ranging from Rs 48,000 to Rs 60,000 (from other suppliers mentioned in search results, implying Bhagwati would have similar options).
Pre-heating/Enzyme Inactivation (Hot/Cold Break):

Process: The tomato pulp is briefly heated (hot break) to deactivate enzymes that can degrade pectin, preserving thickness and color.
Required Machines:
Pre-heater / Tubular Heater: Heats the pulp rapidly.
Cooking & Concentration:

Process: The tomato pulp is cooked in large vessels, often with added ingredients like sugar, salt, vinegar, and spices, to develop flavor and reduce moisture content to achieve the desired consistency. Vacuum evaporators can be used for faster concentration at lower temperatures.
Required Machines:
Cooking Kettle / Jacketed Cooking Vessel: Large, often steam-jacketed, tanks for cooking and stirring.
Vacuum Evaporator (for large scale): Concentrates the sauce efficiently.
Refining/Homogenization (Optional, for smoother texture):

Process: For a very smooth sauce, the cooked mixture can pass through a refiner or homogenizer to break down any remaining small particles and ensure a uniform, lump-free texture.
Required Machines:
Refiner / Homogenizer: Creates a finer, more consistent texture.
Pasteurization/Sterilization:

Process: The sauce is heated to a specific temperature for a set time to kill harmful microorganisms, ensuring food safety and extending shelf life. This is a critical step for commercial products.
Required Machines:
Plate Heat Exchanger / Tubular Pasteurizer: Heats and cools the sauce rapidly for pasteurization.
Filling & Packaging:

Process: The hot, pasteurized sauce is filled into bottles, jars, pouches, or other containers, which are then sealed.
Required Machines:
Filling Machine (Automatic/Semi-Automatic): Fills sauce into containers accurately.
Capping Machine: Seals bottles or jars with caps.
Pouch Packing Machine: For flexible pouch packaging.
Bhagwati Machinery Suppliers: They are known suppliers of various packaging machines, including filling and capping solutions.
Cooling, Labeling & Coding:

Process: Filled containers are cooled, labeled with product information, and coded with batch numbers and manufacturing/expiry dates.
Required Machines:
Cooling Tunnel: For rapid cooling of filled containers.
Labeling Machine: Applies product labels.
Batch Coding Machine: Prints essential dates and codes. Bhagwati Machinery Suppliers is also a supplier of various batch printing/coding machines.
Price of Tomato Sauce Making Machines (Starting from Rs 11 Lakh)
The cost for a tomato sauce making plant varies significantly based on the production capacity (e.g., 100 kg/hour vs. 1 ton/hour), the level of automation (manual, semi-automatic, or fully automatic), and the quality/material of the machines (e.g., food-grade stainless steel).

Starting Price from Rs 1,100,000 (11 Lakhs): Bhagwati Machinery Suppliers explicitly mentions that the price for a “Tomato Catchup Making Machine | Mixed Semi-Automatic Tomato Sauce Paste Ketchup Making Manufacturing Machine” will start from Rs 11 Lakhs for the complete setup. This indicates that they offer a semi-automatic line, which would include most, if not all, of the core machines mentioned above (pulper, cooker, filler, etc.) to get a commercial production going. This price point represents a significant investment suitable for small to medium-scale commercial production.

Individual Machine Costs: While a full setup starts at 11 lakhs, individual machines, like the “Tomato Pulper Machine,” can be purchased for much less (e.g., Rs 67,500 from Bhagwati Suppliers, as mentioned on their website for a standalone pulper).

Large-Scale/Fully Automatic Lines: For very high-capacity, fully automated industrial tomato sauce plants, the investment can run into several crores of rupees, as these systems involve advanced controls, continuous processing, and higher throughput.

Supplier in Nepal: Bhagwati Machinery Suppliers Pvt Ltd (Butwal-12)
Bhagwati Machinery Suppliers Pvt Ltd is a strong choice for sourcing tomato sauce making machinery in Nepal due to their:

Direct Offering: They explicitly list “Tomato Catchup Making Machine | Mixed Semi-Automatic Tomato Sauce Paste Ketchup Making Manufacturing Machine” with a clear starting price for a complete setup, indicating their direct involvement in this segment.
Comprehensive Solutions: As a “One step solution for All kinds of Machines & Factories,” they can provide individual machines or help configure an entire production line to meet specific requirements.
Import Services: For specialized or higher-capacity components not readily available, they assist with the import process from India, handling documentation, transport, and customs clearance to ensure doorstep delivery.
Nationwide Reach: Their ability to supply to all districts of Nepal makes them accessible to businesses across the country.
Customer Support: They emphasize good customer care and provide support from their team, including technical consultants.
For specific machine details, configurations, and precise pricing for your tomato sauce production venture, it is highly recommended to contact Bhagwati Machinery Suppliers Pvt Ltd directly.

Contact Bhagwati Machinery Suppliers Pvt Ltd:

Location: Butwal-12, Dhabaha – Just Beside of Milanpark Entrance Sign Board on Mahendra Highway.
Phone/WhatsApp: +977 9847820855