1. Project Overview
This project involves setting up a semi-automatic pulse processing unit with a capacity of 200 kg per hour. The mill will process raw pulses (Lentils/Musuro, Gram/Chana, Pigeon Pea/Rahar) into polished split Dal for wholesale and retail markets.
2. Estimated Capital Investment (NPR)
Note: Prices are estimates based on 2026 market trends in Nepal.
| Item Description | Estimated Cost (NPR) |
| Machinery Unit (200kg/hr De-husker, Polisher, Grader) | 2,75,000 – 3,50,000 |
| Motor & Electricals (5 HP Single/Three Phase) | 45,000 – 60,000 |
| Installation & Spare Parts Kit | 20,000 – 30,000 |
| Initial Raw Material Stock (5 Tons Raw Pulses) | 4,50,000 – 5,50,000 |
| Packaging & Weighing Machine | 25,000 – 40,000 |
| Total Startup Capital Required | ~ NPR 8,15,000 – 10,30,000 |
3. Operational Analysis (Per Month)
Assumptions: * Working Days: 25 days/month
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Working Hours: 8 hours/day
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Total Monthly Input: 40,000 kg (40 Tons)
| Monthly Expense Category | Estimated Cost (NPR) |
| Raw Material Procurement (@ NPR 90/kg avg) | 36,00,000 |
| Electricity Charges (Industrial Tariff) | 12,000 – 15,000 |
| Labor (2 Skilled + 2 Unskilled) | 65,000 – 80,000 |
| Packaging & Consumables | 15,000 – 20,000 |
| Rent & Miscellaneous | 25,000 |
| Total Monthly Operating Cost | ~ NPR 37,17,000 |
4. Revenue & Profitability Projections
A standard recovery rate in a modern Dal Mill is approximately 75% to 80% finished Dal, with the remainder being cattle feed (husk/broken grains).
A. Monthly Revenue
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Finished Dal Sales: (30,000 kg @ NPR 140/kg avg) = NPR 42,00,000
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By-product Sales (Cattle Feed): (8,000 kg @ NPR 30/kg) = NPR 2,40,000
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Total Gross Revenue: NPR 44,40,000
B. Monthly Net Profit
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Gross Revenue: NPR 44,40,000
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Less Operating Cost: NPR 37,17,000
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Monthly Net Profit: ~ NPR 7,23,000
Return on Investment (ROI): With a monthly profit of approximately 7 Lakhs, the entire machinery investment can be recovered within 2 to 3 months of full-capacity operation.
5. Strategic Advantages with Bhagwati Machinery
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Machinery Subsidy Support: We assist in providing the necessary documentation for Nepal Government Agriculture Subsidies (up to 50% on machinery).
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Technical Training: We provide 3 days of on-site training for your operators to minimize grain breakage and maximize recovery.
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Buy-back Assistance: We can connect you with wholesale buyers in the Butwal and Bhairahawa markets.
6. Next Steps for Your Business
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Site Selection: Ensure a minimum of 800-1000 sq. ft. area with a high-ceiling for dust control.
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Legal Registration: Register as a “Small Scale Cottage Industry” (Gharelu Udyog) and obtain an FSSAI/DFTQC food license in Nepal.
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Contact Bhagwati Machinery: Call us at +9779763651530 to book a live demo and finalize your machinery quotation.
